The Benefits of Atomization Technology

 

Atomization technology is used in a variety of industries including metal powder production, spray coating and medical manufacturing. This process is vital for these applications because it allows products to have a uniform and more attractive appearance, as well as reducing costs and increasing productivity. The technology is based on nano-technology, and it uses ultrasonic waves to generate small, invisible droplets.

This liquid is then dispersed into a mist with the help of electric energy from the device. In this way, the atomization device can produce a mist in any direction, allowing the liquid to be applied to a surface evenly and quickly. It also eliminates the need for an air compressor, resulting in a more environmentally-friendly operation.

The atomization device can be powered by a range of sources including steam, gas and electrical current. The method chosen depends on the specific product application and the desired atomization size. For example, a low-pressure water atomizer is suitable for stainless steels while nickel-base superalloys require a high-pressure gas atomizer.

Another important factor to consider is the fluid viscosity, as this will determine the maximum atomization size possible. The higher the viscosity, the larger the droplets will be. The fluid’s temperature also affects the size of the droplets. The higher the temperature, the lower the surface tension, which leads to smaller droplets.

Among the many benefits of atomization technology, it also helps companies reduce their waste and save money in a sustainable way. In the food industry, for example, atomization creates invisible droplets that maintain the osmotic value of foods at their optimum levels, preventing the loss of water.

Other uses include improving the appearance of products, such as bakery items or meat. For instance, the atomized mist prevents flour-dust from flying in bakeries, and it can mask unwanted flavors, such as the smell of raw chicken in slaughterhouses. It can also be used in manufacturing to protect workers from dust or other contaminants.

The atomization Atomization technology  has also been found to be useful in drug delivery for inhalation therapy. The technology can be used to deliver a wide range of drugs, and it is easy to control the dosage by adjusting the supply flow rate. In addition, the atomization technology can be miniaturized to fit into handheld devices for easy use. It is expected that the atomization technology will continue to grow in the future and find new applications in other areas. ASM International is committed to supporting the industry by collaborating with research and development partners in developing an advanced technology roadmap for atomization technology. This partnership will be facilitated through the formation of the Atomization Technology Innovation Consortium (ATIC). This collaboration will bring together a diverse group of industry partners, from researchers to manufacturers and end users. The ATIC will work with ASM, America Makes, the AMES Laboratory, and the Metal Powder Industries Federation to develop a detailed plan for advancing the technology. This will include promoting collaborative research and technology transfer, identifying and addressing key technical challenges, and increasing cross-sector engagement.